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Two-shot Injection Mold Design Considerations

Dec. 25, 2017

1. Two different internal cavities, connected two nozzles, injected respectively with different colors or different plastic materials;


2. Two identical cores (cores and mold base);


3. The first mold opening:

①Hard plastic is injected, soft isn't;

②Mold opening: take away hard plastic runners;

③Not eject out;

④The core turns 180 degrees around mold center;

⑤Mold closing.


4. The second mold opening:

①Hard and soft plastic are injected at the same time;

②Take away runners on both sides at the same time when mold opening;

③Soft plastic is ejected, hard isn't;

④The core turns 180 degrees around mold center.


5. Design points

①Runner: each of the two cavities has a runner, the core has 2 runners;

②Molding system: ensure all soft plastic is ejected from the cavity side or the cavity slide;

③Ejector system: eject toward soft plastic nozzle, keep hard plastic;

④Cooling system: water line is toward outside;

⑤Others: have information about two-color injection machine: center distance of nozzle; mold locking screw holes; KO hole

⑥Guide pillars of mold base can't be offset, moldbase fixation or clamp.

 

The article comes from China injection mold manufacturer - Mold Best Assurance Company Limited, website is www.mbamoldanddesign.com


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